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Flux-cored welding tapes.

Flux-cored welding tapes are designed for surfacing parts that work under conditions of abrasive wear: blades of bulldozers, furnaces and grapples, bucket teeth of excavators, rolls of coke crushers, plow discs, protective surfaces of cones, bowls, etc.

Surfacing of parts operating under conditions of intensive abrasive and gas-abrasive types of wear at normal and elevated temperatures. Also for parts working under conditions of contact loads at elevated temperature (rollers of roller conveyors, rolls, etc.).

Welding under the flux of fittings parts operating at an ambient temperature of up to 545 ºС.

The main types of flux-cored welding tapes.

PL-AN 101 is a flux-cored welding tapes of the PL-Np-ZOOH25S 4Н2Г2 brand.
It is used for mechanized surfacing with an open arc or under a layer of flux of a high-chromium wear-resistant alloy of the “Sormayt” type on the surface of steel parts of equipment. For surfaces working under conditions of abrasive and gas-abrasive wear with moderate shock loads.

PL-AN 111 is a flux-cored welding tapes of the PL-Np-5ООХ4ОН4ОС2ГРЦС brand.
It is used for open arc welding of a wear-resistant nickel-carbide-chromium alloy on the surface of parts operating under conditions of abrasive and gas-abrasive types of wear. At normal and elevated temperatures, for surfacing blast furnace fillers, exhauster blades, shaft necks and other parts.

PL-AN 178 is a flux-cored welding tapes of the brand PL-Нп-АН-450Х20Б7С2Р-БУ.
It is used for surfacing on the surface of parts operating under conditions of abrasive and gas-abrasive wear at normal and elevated temperatures.

PL-AN 179 is a flux-cored welding tapes of the PL-Np-10X17N8S5G2T brand.
It is used for surfacing under the flux layer of a wear-resistant alloy on the surface of the seal of pipeline fittings operating at a temperature of up to 545 °C and a pressure of up to 60 MPa.

PL-AN 180 is a flux-cored welding tapes of the PL-Np-15Х4В2М2Ф brand.
It is used for welding with an open arc or under a flux layer of a wear-resistant alloy on the surface of parts operating under conditions of contact loads at elevated temperatures.

PL-AN 214 is a flux-cored welding tapes of the PL-Np-450Х2ОБ7М7В2Ф brand.
It is used for welding with an open arc or under a flux layer of a wear-resistant alloy on the surface of steel parts. For surfaces working under conditions of abrasive and gas-abrasive types of wear, at normal and elevated temperatures.

The main technical characteristics of brands of flux-cored welding tapes.

Name of the materialC, %Cr, %Ni, %Co, %Si, %Fe, %B, %Mo, %W, %Mn, %OtherHardnessDiameter, mm
PL-AN 1013,025,02,03,0basic2,050-56
PL-AN 1111,225,01,0basic3,52,254-60
PL-AN 1324,530,01,03,058-6216,5×3,8
PL-AN 1505,040,040,02,00,51,0Zr 0,550-56
PL-AN 1714,520,02,0basic6,02,0Nb 7,0V 0,758-6210,0×3,0
PL-AN 1790,154,01,0basic2,02,02,028-34
PL-AN 1800,1216,09,05,0basic2,027-34
Table 1. Technical characteristics of powder coating tapes.

Powder tape is produced in rolls. At the same time, each roll consists of one segment weighing from 75 to 175 kg. The inner diameter of the roll is 420-480 mm, the width is 120-130 mm.

Width, mmThickness, mm
10,03,0
16,54,0
Table 2. Cross-section of powder coating tapes.

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